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G70 issue

 
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Sat Sep 10, 2016 10:16 pm    Post subject: G70 issue

So the PA board came back from Curt and the projector lives again. Yay...

Except that the green tube is now stupid dim. Dim enough that white is now pink. Very little wear on the tube, and it was perfectly bright before. As far as I can tell it's not broken (surely it's not - it would lose the vacuum and not work at ALL).

Here's what I've swapped:

1. Swapped neckboards
a. Swapped in a new-style (I have an old-style) neckboard and the picture got even worse. Stupid dark.
b. I have not swapped in another old-style neckboard but I don't see the point as even beforehand the new-style neckboard never behaved like this.

2. Swapped RGB boards
3. Swapped video cables (exchanged green and blue at the RGB board to see if the problem would go to blue - it did not)
4. Swapped cables from the motherboard leading up to the neckboard.


None of the things I've done above have helped the situation. I'm not running any signals into the projector and at this point all I'm doing is hitting the "Menu" button. What else can I do?

Side thought - could I just swap my working PA board into the parts projector that has an Error 21 (likely a PA board failure)? What will happen if it's not compatible? Just no bootup?

EDIT: I'm also troubleshooting with Curt via email (thanks Curt Smile). But I was wondering if anyone else had any ideas as well.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Sun Sep 11, 2016 8:27 pm    Post subject:

So I'm doing more and more searching on this issue and I cannot find a solution. To my eyes, it looks like the G2 is simply too low on Green. I turn the brightness down to minimum and as soon as I lower contrast all the way, the image becomes (more or less) invisible on green, but still barely visible on blue and red.

I'm not using any video input at all. I'm simply adjusting the brightness and contrast to minimum and hitting "menu" to bring up the menu and see how bright it is on the tube face. Red and Blue are visible, green is pretty much invisible.

Green has very little wear on its tube face and prior to the PA board going south, it had very high output. Does anyone have any ideas as to what could be going on? It's definitely not a video problem. Do I need to reset the G70 so that it can reestablish the proper G2 levels for each of the tubes?
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sun Sep 11, 2016 8:58 pm    Post subject:

No, don't do any reset.

As I said via email, the PA board tested fine here, and I had equal brightness on all 3 tube faces. I just can't see it being a PA board issue.

Have you adjusted the gain and G2 settings while in the service menu, via the keypad? It's normal for the G2 and gain settings for the green tube to be almost maxed out.

If by swapping the G2 leads between red and green you say the red became blindingly bright, then the output of the green G2 pin is fine, and is leaning towards being a weak tube. Despite the tubes having little wear, if the set was on for close to or over 10,000 hours, then the electron gun may be weak itself. At this point I'd swap in the more worn green tube that were originally in the set to see if the brightness comes back on the green tube.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Sun Sep 11, 2016 10:30 pm    Post subject:

Curt Palme wrote:
No, don't do any reset.

As I said via email, the PA board tested fine here, and I had equal brightness on all 3 tube faces. I just can't see it being a PA board issue.

Have you adjusted the gain and G2 settings while in the service menu, via the keypad? It's normal for the G2 and gain settings for the green tube to be almost maxed out.

If by swapping the G2 leads between red and green you say the red became blindingly bright, then the output of the green G2 pin is fine, and is leaning towards being a weak tube. Despite the tubes having little wear, if the set was on for close to or over 10,000 hours, then the electron gun may be weak itself. At this point I'd swap in the more worn green tube that were originally in the set to see if the brightness comes back on the green tube.


Thanks Curt,

I can't swap in the worn green - it apparently shattered. Sad No idea how. But I did swap in the other red tube in its place and it's showing the same symptoms as the good green tube.

I cannot adjust the G2 settings in the service menu because I have the firmware version that doesn't allow it. The only other thing I can think to do is to swap in the CPU boards from the other projetor to see a) how many hours I actually have on the damn tubes! Very Happy and b) if I can adjust the G2 settings?

Also - in my email I meant to convey that red started out at blindingly bright (when it was attached to its red G2 lead). When I moved red over to the green G2 lead it dropped in brightness. Green picked up a little when I moved it to red's G2 lead. Sorry if I was unclear. Swapping green and blue's G2 leads didn't lead to much difference in light output.

EDIT - I also hear an intermittent buzzing coming from the HV splitter. I have another one in the parts projector - could THAT be it? Come to think of it, I have NOT tried to swap HV leads. Curt - is it possible to run the projector with only one tube connected?
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Sep 12, 2016 12:37 am    Post subject:

Sony's ABG circuit causes havoc when swapping g2 leads, etc, but it's encouraging that the other red tube does it in the same slot as well. If you have a voltmeter that can read 500-800 volts, you can measure those G2 pins. DO NOT disconnect and 'float' those G2 pins and turn the set on, measure while the pins are connected in circuit. you should read 500-800 volts depending on the level of the G2/gain controls in the menu, and they should all be similar in min/max voltage value as you go from 0 to 254 in the settings of each.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Mon Sep 12, 2016 1:48 am    Post subject:

Curt Palme wrote:
Sony's ABG circuit causes havoc when swapping g2 leads, etc, but it's encouraging that the other red tube does it in the same slot as well. If you have a voltmeter that can read 500-800 volts, you can measure those G2 pins. DO NOT disconnect and 'float' those G2 pins and turn the set on, measure while the pins are connected in circuit. you should read 500-800 volts depending on the level of the G2/gain controls in the menu, and they should all be similar in min/max voltage value as you go from 0 to 254 in the settings of each.


Will do. The fact that you're encouraged gives me some encouragement too. Smile I'll post my results when I get my hand on a voltmeter.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Mon Sep 12, 2016 3:22 pm    Post subject:

Okay - I don't have a voltmeter that can go that high (yet). Anything else I can test while I'm trying to procure one?
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Sep 12, 2016 4:48 pm    Post subject:

That's really the next step. Any good digital Fluke or similar brand meter should go to 1000 volts though.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Mon Sep 12, 2016 5:30 pm    Post subject:

Something like this should do? https://www.amazon.com/Klein-Tools-MM700-Auto-Ranging-Multimeter/dp/B018CLOSTC/ref=sr_1_7?ie=UTF8&qid=1473701217&sr=8-7&keywords=1000v%2Bmultimeter
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Sep 12, 2016 5:49 pm    Post subject:

Never used one of those, get a used Fluke:

http://www.ebay.com/itm/FLUKE-73-III-MULTIMETER-WITH-RED-BLACK-LEADS-WORKS-GREAT-GOOD-CONDITION-/262612737076?hash=item3d24f05c34:g:WZIAAOSwxg5XxMCd
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Mon Sep 12, 2016 9:21 pm    Post subject:

Borrowing my friend's Snap-On multimeter - good to 1000 volts. So where the heck am I putting these tips? Yes - I'm a noob. Smile
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Sep 12, 2016 10:33 pm    Post subject:

Negative goes to the metal chassis, the positive goes to each one of the G2 leads. Measure the R G and B voltages. If everuything is OK on the PA board, all should probably be within 100 volts of each other. Also, as you adjust the 'bias' on the keypad or remote, the voltages should ramp up and down along with ramping the keypad. Min and max voltages should all be similar between the three points.

If the test probes are too thick to fit down between the wire and the connector going into each one, then use something like a cut off paper clip to stuff between the wire and connector, and touch the probe to the end of the clip.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Tue Sep 13, 2016 12:59 am    Post subject:

One last question - this is DC voltage right? I'm pretty sure it is but I want to be sure.


Edit: Okay nevermind, it's DC.

All tubes were max on bias and max on gain - no input was given

Blue: 501 volts

Green: 502 volts

Red: 568 volts

Double edit - no matter what I did to adjust the tubes the voltage measured at the G2 pins stayed the same. Red always hovered around 560 volts. Green and Blue were always around 500. This is with bias set to minimum and maximum - it didn't matter what I set it to.
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Tue Sep 13, 2016 2:22 am    Post subject:

OK, try the GAIN control beside the bias. I may have gotten them backwards. It's still showing though that the output of the G2 levels to each tube are fine from the PA board, so we're back to a tube or a video problem. Had the green read down at 200-300 volts or so, then we'd have a PA board.. or control of the PA board.. issue.
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jbltecnicspro



Joined: 23 Apr 2016
Posts: 512


Posted: Tue Sep 13, 2016 9:07 pm    Post subject:

Curt Palme wrote:
OK, try the GAIN control beside the bias. I may have gotten them backwards. It's still showing though that the output of the G2 levels to each tube are fine from the PA board, so we're back to a tube or a video problem. Had the green read down at 200-300 volts or so, then we'd have a PA board.. or control of the PA board.. issue.


You were right all along! Damnit!!!! It was the neckboard all along... Very Happy Let me publicly apologize for being "that guy" who KNEW it couldn't be the neckboard because the other neckboard that I had wasn't behaving the same way as I knew it to either! Instead of simply moving over the other neckboard from red to green, I moved one of my "New Styles" onto it, observed that it looked different from when I originally got the projector, and wrote it off as it cannot be the board.

Looks like my old style neckboard stayed alive long enough for me to figure out what I need. Expect an email... Smile And thank you for the help in diagnosing.


PS - You know what's hilariously hypocritical? I'm a programmer and work problem tickets at work, and when people do what I did to you, it frustrates me. lol! Taste of my own medicine, I guess.
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