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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Fri Jan 25, 2013 2:22 am Post subject: Mac or Curt. Upping STK amp Power in Velodyne Sub? |
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Mac or Curt or anyone who might have experiance if this would be ok.
I have an older Velodyne VA 1012 sub it has an 80 watt amp using a STK 4032II-M.
I was looking at similar STK's that have a higher output.
This STK says its a split power supply 40 watt: http://pdf1.alldatasheet.com/datasheet-pdf/view/41542/SANYO/STK4032II.html
I was wondering how high I could go?
I know if I go Higher I might have to up the transformer and the filtering caps
from 4700uf to 10,000uf that the higher watt amps IC show on the data sheet.
I was looking at this.
http://pdf1.alldatasheet.com/datasheet-pdf/view/41558/SANYO/STK4042XI.html
The STK in my Sub has a.4% distortion while this is .008%. And its an 80 watt split power supply so would that mean it will double my output to 160 watt amp since the STK 4032 is a 40 watt split power supply and that puts out 80 watts?
Any Advice? I now its an old Sub but it really does sound nice but I want to see if I can get any more power out of it.
It would also be a learning experience.
Thanks for the help.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
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macgyver655
Joined: 22 Aug 2007 Posts: 8508
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| Posted: Fri Jan 25, 2013 7:59 pm Post subject: |
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I think your first problem to solve is the transformers. Neither gives you the AC output or wattage of the transformers. And you may not even have the listed one and your current one may be adequate.
I would test your current VCC +- and see where it's at.
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Fri Jan 25, 2013 8:03 pm Post subject: |
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I think you're going to a lot of effort for little to no reward. Remember that you need twice the power for a 3db increase, and if you add 3db via an equalizer to a system, it really is very little gain. If this is one of those servodrive units, then you can't mess with the amp stage at all. That was 20 years ago though, those servo units were HORRIBLE units. My guess is that it's a plain amp, in which case, get an aftermarket power amp and drive it that way. That would be your cheapest option.
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Fri Jan 25, 2013 8:05 pm Post subject: |
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| macgyver655 wrote: | I think your first problem to solve is the transformers. Neither gives you the AC output or wattage of the transformers. And you may not even have the listed one and your current one may be adequate.
I would test your current VCC +- and see where it's at. |
Ok will do later tonight.
Do you have the Schematics for this?
It looks like a simple circuit and the STK is just screwed to the Back plate, no fins etc.
The rectifier on the data sheet is a DBA30C if that would help, I'll have to see what Velodyne used.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
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Last edited by Nashou66 on Fri Jan 25, 2013 8:08 pm; edited 1 time in total
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Fri Jan 25, 2013 8:07 pm Post subject: |
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| Curt Palme wrote: | | I think you're going to a lot of effort for little to no reward. Remember that you need twice the power for a 3db increase, and if you add 3db via an equalizer to a system, it really is very little gain. If this is one of those servodrive units, then you can't mess with the amp stage at all. That was 20 years ago though, those servo units were HORRIBLE units. My guess is that it's a plain amp, in which case, get an aftermarket power amp and drive it that way. That would be your cheapest option. |
Yeah but thats no fun!! I want the possibility to see smoke!!
I dont think its a servo unit. From what I see its an AB class amp?
Also I think the updated VA 1012 II version used the same amp but went up to 100watts and gained 10 lower Hz to 25 Hz.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
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ecrabb Forum Moderator
Joined: 13 Mar 2006 Posts: 15909 Location: Utah
TV/Projector: JVC RS40, Epson 5010
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| Posted: Fri Jan 25, 2013 8:26 pm Post subject: |
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Athanasios - You're probably wasting your time. Subs are usually designed as a system, such that the amplifier, driver(s), and enclosure are matched in terms of output capability. Driver xmax, radiating area and system Q (impedance), and amplifier power are all interlinked. It's highly likely that the system output is limited only by the amplifier, in which case increasing amplifier won't accomplish anything.
Like Curt said, doubling the amplifier power will only result in a 3dB gain. So, if the sub's max SPL is 90dB now, it will be 93dB after you double the power - an audible, but neglible increase. Now, if you went from 40w to 500w, then you'd be talking about a significant, noticeable increase in SPL, but then you'd over-excursion and destroy the driver long before you ever got that SPL. With most of those older subs, the drivers aren't capable of much output in terms of xmax, which like I said, is what's really limiting overall system output.
Craigslist it for $75 and put the money into another toy.
SC
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Fri Jan 25, 2013 8:57 pm Post subject: |
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I understand Steve, however as I said before. Its just a learning exercise and I might put a larger driver in the cabinet. There are
people who have up it to a 12 inch driver and then just tuned the passive radiator with more or less weight/ resistance. I have to see how this one is set up. Some use a bungee cord tying the radiator to the opposite wall and others use weight on it.
For a quick experiment I can take the sub line in to my adcom 200 watt amp's center channel and then run that to the sub and test
the sub with some low Frequency test tones. At least I can see what 200 watts does. The nice thing I can do it this way since the amp cabinet is sealed from the rest of the sub chamber.
What I'm after is not more spl but more extension. even just a little I'd be happy.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
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macgyver655
Joined: 22 Aug 2007 Posts: 8508
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| Posted: Fri Jan 25, 2013 9:19 pm Post subject: |
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Boy, talk about a bunch of nay sayers........ Where's your sense of adventure.......
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Fri Jan 25, 2013 9:23 pm Post subject: |
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| macgyver655 wrote: | Boy, talk about a bunch of nay sayers........ Where's your sense of adventure.......  |
Yeah I agree!!!
There are some 100 watt version and higher of the STK but they wern't the same "Split power supply"
type. I never went past the description so there might even be a more powerful STK i could use.
Plus the distortion is much less on the 80 watt one I linked to.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
One Smart Dog!!!
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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ecrabb Forum Moderator
Joined: 13 Mar 2006 Posts: 15909 Location: Utah
TV/Projector: JVC RS40, Epson 5010
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| Posted: Fri Jan 25, 2013 10:01 pm Post subject: |
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| macgyver655 wrote: | Boy, talk about a bunch of nay sayers........ Where's your sense of adventure.......  |
I'm all for adventure and learning exercises... I just think there are better ways to learn about subs... For instance, actually starting with a good amp, good driver, and good enclosure, and ending up with something very high-quality rather than trying to mod an anemic sub from the early-90's to do something it was never designed to do.
I was amazed when my DIY subs turned out unbelievably awesome for the little money I spent on them. It probably would have cost me triple in HSU or SVS or similar to get the same level of performance as my DIY subs.
But, I suppose we're talking five or ten or twenty bucks for the mods here, so no big loss if the results aren't ideal.
SC
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macgyver655
Joined: 22 Aug 2007 Posts: 8508
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| Posted: Fri Jan 25, 2013 10:41 pm Post subject: |
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| ecrabb wrote: | | macgyver655 wrote: | Boy, talk about a bunch of nay sayers........ Where's your sense of adventure.......  |
I'm all for adventure and learning exercises... I just think there are better ways to learn about subs... For instance, actually starting with a good amp, good driver, and good enclosure, and ending up with something very high-quality rather than trying to mod an anemic sub from the early-90's to do something it was never designed to do.
I was amazed when my DIY subs turned out unbelievably awesome for the little money I spent on them. It probably would have cost me triple in HSU or SVS or similar to get the same level of performance as my DIY subs.
But, I suppose we're talking five or ten or twenty bucks for the mods here, so no big loss if the results aren't ideal.
SC |
Actually I was just being funny. I have always considered single chip power amps to be complete utter junk and have no use anywhere but tv's and portable audio devices.
However if Nash wants to play, who are we to intervene........
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Sat Jan 26, 2013 2:44 am Post subject: |
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| macgyver655 wrote: | I think your first problem to solve is the transformers. Neither gives you the AC output or wattage of the transformers. And you may not even have the listed one and your current one may be adequate.
I would test your current VCC +- and see where it's at. |
Ok I tested the Vcc and its 34.5 across two pins and 69.xx across two others. But....
Looking at the PCB board the markings for the transformer Wires says Red/Yel-Red-Red.
So I measured R/Y to 1st R i get 34.8 and then from R/Y to 2nd R I also get 34.8 and when I measure between R and R I get 69.6. So this must be a center tap transformer with the R/Y as the center Tap?
Output from the rectifier is about 45vdc
Athanasios
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_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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barclay66
Joined: 27 Jun 2011 Posts: 1304 Location: Germany
TV/Projector: Marquee 9500 Ultra
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| Posted: Sat Jan 26, 2013 9:50 am Post subject: |
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| Nashou66 wrote: | | So I measured R/Y to 1st R i get 34.8 and then from R/Y to 2nd R I also get 34.8 and when I measure between R and R I get 69.6. So this must be a center tap transformer with the R/Y as the center Tap? |
Hello Nash,
Exactly. Center tap transformers are quite common in amplifiers as lots of amplifier circuits work with a symmetrical supply. Most likely You will have a design equal to the one in the picture below. Getting more power out of it will require a new center tap transformer, possibly a new bridge rectifier and surely larger caps (more voltage and more µF).
It could be tricky for two reasons:
- If the transformer has additional windings (e.g. for an additional 5V supply for some control circuits) You'll need to find a replacement transformer which has the higher voltage center tap windings -and- the other one(s) with the original specs. Or You'll have to work with two transformers if there's enough space available.
- If the transformer only has the center tap windings, there might be some voltage regulator circuit(s) responsible for generating the lower voltages required. If You then replace the transformer with one of higher voltage, You would feed it/them with possibly too much DC at their inputs. This would be the time when You could expect some smoke...
On the other hand I think it's possible to accomplish what You're intending to do as long as the transformer issues are solved and the pinout of the STK's isn't too much different. In addition You should compare the datasheets regarding the signal input of the STK's. If I remember correctly, there were differences in the required input signal amplitude (some mV vs. 1V Peak-to-Peak)...
Regards,
barclay66
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barclay66
Joined: 27 Jun 2011 Posts: 1304 Location: Germany
TV/Projector: Marquee 9500 Ultra
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| Posted: Sat Jan 26, 2013 10:17 am Post subject: |
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Me again,
I just compared the datasheets. If the original part is a STK4032II You could use the STK4046XI instead if the following modifications were done:
- Replace the transformer with one having 2 x 48V output (configuration: [48V AC] - [Center Tap] - [48V AC]) at max. 3A per winding (should be rated at 250-300W). Will yield +/- 66V as recommended. Take care of other voltages needed as described in my previous post.
- Replace the bridge rectifier with a 400V/5A one.
- Replace the eletrolytic caps with 2 x 10,000µF and min. 80V.
- Replace the STK and modify the circuit as required (three additional pins now resulting in four outputs together with pin 13, additional inductor at the output and additional parts between pins 8 and 11).
- Replace the smaller caps near the supply pins (5, 12, 14 and 15) with ones supporting at least 100V.
That should be it...
Regards,
barclay66
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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barclay66
Joined: 27 Jun 2011 Posts: 1304 Location: Germany
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| Posted: Sat Jan 26, 2013 2:57 pm Post subject: |
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Yep, that should work.
The transformer should have around 40 to 45 Volts and 200-250W then. Don't forget about the capacitors at the supply pins. The resistors and the inductor at the output seem quite important to me too...
Regards,
barclay66
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Nashou66
Joined: 12 Jan 2007 Posts: 16171 Location: West Seneca NY
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| Posted: Sat Jan 26, 2013 4:48 pm Post subject: |
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Thanks Barclay, HWat is your Name anyway?
I'll try to take pics of the board later today. I wish I has schematics.
But from 80 watts to 200 should be a nice improvement in control of the driver at least. And the lower distortion is what I like best.
But As mac says, the STK's are junk amps. But For a sub I think Its ok, never would use them in a stereo amp design.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan
One Smart Dog!!!
Marquee High Performance Bellows now shipping!!
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