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Dumb Ampro 4200 HV splitter question

 
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sat Jan 12, 2008 11:30 pm    Post subject: Dumb Ampro 4200 HV splitter question

So I've spent the day troubleshooting an Ampro 4200 that had an arc from the HV splitter HV lead that goes into the HVPS right to the convergence ribbon cable (!!!). It nuked the convergence board and hte CPU board, but it looks like I got that part running.

I am looking at the HV splitter now. It's the large (6" X 3" X 2") block that was similar to the one used in the late model Ampro 2600s, and it sits between the tubes. THe 4200 uses this block only as an HV splitter, so I am assuming that I can sub in a much smaller HV splitter as used in the 4600s? I don't see the need for having this massive HV splitter...

Thanks!
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papalek



Joined: 08 Mar 2006
Posts: 1536
Location: Longs SC

Posted: Sat Jan 12, 2008 11:53 pm    Post subject:

Not really sure but my 4600s have that same large splitter. The 3600s that I have had all had much smaller ones. I myself do not understand the need for the larger splitters in the 9" machines when the voltage is the same for both.
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My current list of PJ's AmPro 1 1/2-4600,4200, 1/2-3600,2600.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Sun Jan 13, 2008 12:30 am    Post subject:

If the splitter has a ground lead then it has a filter network inside. If not, then it is just a splitter. Alot of video noise issues were blamed on the HVPS, hence the filter.

If you look on the bottom of the box you will see an ESP part number. That was the number for the empty box. I've seen that same box in other video projectors that had nothing to do with ESP/Ampro. I guess the company that molded the box sold them to any one that would buy them.

Scott

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Ray Cendroski



Joined: 22 Apr 2006
Posts: 68
Location: Concord, Ohio

Posted: Mon Jan 14, 2008 1:35 pm    Post subject:

Not sure it matters, but my 4200 has a splitter block without a ground lead, and each of the three legs after the split has some large internal resistors in series to the three output connections.

My splitter had a corona arc around the outputs some years back, and I took out the old potting material and resealed it with fiberglass resin. Its been working ok since.

I never understood what the resistors were there for - maybe as current limiters in case of a short? I also don't know if maybe different resistance values were used for different tubes. Mine is an oddball with MEC tubes.

I guess you could easily compare the old block against the smaller block with an ohmmeter.

Ray
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Jan 14, 2008 2:28 pm    Post subject:

Thanks! I dropped in the small one and it seems to work fine. Now to get back to repairing the CPU and convergence boards. Seems that a 34Kv arc (multiple times) isn't good to data lines. 6 shorted chips so far and counting..

Why people don't turn off projectors when they hear arcing is beyond me. The HV lead had massive scorch marks on it, indicating that this was left in arc mode for a while..Sad
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Ray Cendroski



Joined: 22 Apr 2006
Posts: 68
Location: Concord, Ohio

Posted: Mon Jan 14, 2008 4:04 pm    Post subject:

Pretty much the same thing happened to me with a 3600 when the red tube anode lead shorted to the deflection yoke pins. It took out at least 6 IC's, mostly the major comm bus ones spread around the various cards.

I too was stupid and let it arc multiple times, after which it did the major damage.

I also found a burned surface mtd resistor on the CPU at the bottom of the board near the plug in connection. The 4200 might have something similar.

Ray
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Jan 14, 2008 4:16 pm    Post subject:

By chance does anyone have a spare 4200 CPU board and reggie board? 5 hours into this, and while I'm learning more about Ampros than I ever wanted to know, I don't know that I really need this knowledge..Wink Board swaps will be so much easier.

If Gary had ever sent me back my Ampro stuff, I wouldn't be in this mess.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Mon Jan 14, 2008 6:29 pm    Post subject:

Ray Cendroski wrote:


I never understood what the resistors were there for - maybe as current limiters in case of a short? I also don't know if maybe different resistance values were used for different tubes. Mine is an oddball with MEC tubes.

Ray


The resistors limit current in case of a tube arc. If the resistor is 3.3K then with 34KV anode voltage the arc current would be limited to a little more than 10A. The tube normally conducts a peak current of 3mA so the 3.3K only drops the voltage going to the tube by max 10V. Much more than that and the size and focus begin to be visibly affected during bright areas. The resistor values didn't change for different tubes.

Scott

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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Mon Jan 14, 2008 11:33 pm    Post subject:

Curt Palme wrote:
By chance does anyone have a spare 4200 CPU board and reggie board? 5 hours into this, and while I'm learning more about Ampros than I ever wanted to know, I don't know that I really need this knowledge..Wink Board swaps will be so much easier.

If Gary had ever sent me back my Ampro stuff, I wouldn't be in this mess.


Curt, I actually think I have a complete (in parted out form) 4200 in that huge box of parts I've got. Give me the part numbers and I will see.

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Chip
A Barco is only a AmPro with training wheels

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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Tue Jan 15, 2008 1:13 am    Post subject:

e-mail sent
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Thu Jan 17, 2008 12:26 am    Post subject:

Still waiting for those board numbers. Damn, I can't even give'em away Laughing
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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