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glyco-cola

 
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MeV



Joined: 16 Nov 2015
Posts: 26
Location: Germany

Posted: Wed Mar 02, 2016 10:09 pm    Post subject: glyco-cola

Hi

I've got a problem with my Marquee. It begans after installation of new bellows I purchased from nashou. The new glycol turned after some weeks into a brown liquid like cola Very Happy So I changed the glycol in the hope that all residues are gone or at least most of them. This glycol got discolored too. So before I waste a third charge glycol, had anyone this problem and got a solution for it? I carefully cleaned all three bellows with hot water and soap before installation as described.
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redfox001



Joined: 16 Mar 2009
Posts: 2257
Location: The Netherlands

Posted: Wed Mar 02, 2016 10:20 pm    Post subject:

Nope I got the same problem. I also cleaned with water and soap. I gave up and bought a new tube Very Happy
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cmjohnson



Joined: 03 Apr 2006
Posts: 5180
Location: Buried under G90s

Posted: Wed Mar 02, 2016 11:30 pm    Post subject:

You need to thoroughly clean the whole LC chamber and SEAL all the surfaces in it (other than the glass, of course) with something very chemically inert and very NON-porous. Very high temperature (VHT) epoxy paint works well. Flat black is best. You always want to reduce all stray light in any optical system. If it's not part of the projected image, you want it to never leave the optics. That's why optical hardware is always black.
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Wed Mar 02, 2016 11:43 pm    Post subject:

I believe the discoloration comes from the rubber washers under the fill screws. Change both the washers and the fill screws. I am out of the screws, but have the washers. I've ordered the fill screws, but they are taking forever to show up.
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Tim in Phoenix



Joined: 21 Oct 2006
Posts: 4409
Location: Phoenix

Posted: Thu Mar 03, 2016 12:10 am    Post subject:

Curt Palme wrote:
I believe the discoloration comes from the rubber washers under the fill screws. Change both the washers and the fill screws. I am out of the screws, but have the washers. I've ordered the fill screws, but they are taking forever to show up.


Be sure to specify stainless steel for the screws, or you will continue to have corrosion issues.
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Thu Mar 03, 2016 4:04 am    Post subject:

Yeah I don't think its the bellows. I cut one up and let it soak in glass filled with glycol for over a year. Its the Chambers them selves I think. Like Curt said. I think instead of filling the chambers through the fill holes I would stand the tube on end and fill from the hole of the removed C-Element. Then put the C-Element in. But First fill those fill holes from the inside with
clear silicon. I think he exposed metal of the threads reacts with the Glycol. When they are new its not an issue but the old screws
that most likely are corroded have tainted those threads and the dirt grows like cancer.

Nashou

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redfox001



Joined: 16 Mar 2009
Posts: 2257
Location: The Netherlands

Posted: Thu Mar 03, 2016 8:09 am    Post subject:

I used the new Curt screws and washers Sad


All I know is that I had sweating bellows, nothing more. Than I changed the bellow (and the screws) for a new one and in a day it turned brown. Than I washed the bellow and the chamber and everything new glycol and it took a few months to go brown again. It is strange that it turned brown so fast if the reason was that I somehow made a scratch somewhere that I did not see by the way. So most likely the bellow or the screws. But I did not wash the screws Smile

Other possibility would be I scratched the chamber. But than why did washing the chamber do anything on the scratch?

Other possibility there is a contamination. But than all my Barco's would be contaminated like hell too but no brown glycol.

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redfox001



Joined: 16 Mar 2009
Posts: 2257
Location: The Netherlands

Posted: Thu Mar 03, 2016 12:22 pm    Post subject:

But perhaps replacing it a third time might take some years for it turns brown again? I did not try yet.
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Thu Mar 03, 2016 2:45 pm    Post subject:

What I've found is that if the set is ceiling mounted, the glycol will work its way down the fill screw threads, where the rubber washer prevents leaks. Over the years, the washers become soft, either from the glycol or just due to age. When you take down the projector, you then allow the projector's glycol to drain from within the screw/washer assembly, and my theory is that the tiniest amount of glycol/rubber mixture will turn the glycol brown, as the glycol must move within the LC chamber as the set is being used, due to heat.

In many LC chambers that I've changed the bellows and screws over to stainless, I've seen the black rubber goop in the threads of the old screws (I wiped them off with paper towel), and also saw it in the threads of the LC chamber itself. I take cotton swabs to clean out the crap from the threads (it usually takes a few Q tips), then reassemble everything once everything is clean.

that's my theory anyway, but I'll bet it's pretty accurate.
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redfox001



Joined: 16 Mar 2009
Posts: 2257
Location: The Netherlands

Posted: Fri Mar 04, 2016 10:28 am    Post subject:

Ok that could explain it. Than it is not the bellow but the rubber from the old screws. I did not clean the holes more than with water with soap.
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