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Barco and the HD144 mod
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Alaric



Joined: 17 Apr 2006
Posts: 127
Location: Huntingdon, Cambs, UK

Posted: Fri Jan 05, 2007 10:15 pm    Post subject:

Hi Guys,

Galen - The adaptors you've made use the HD8 base, which is not just a flat plate of glass, its curved and as such is part of the lens package...As such are these HD145/HD144's or actualy a Hybrid and as such what does that do for the projection optics

I'm certainly not an optics man, As such, why do the HD144/145's need to be closer than the HD8's and as such what happens with the hybrid above, as this is not closer ???

Ta,
Lee
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Ile



Joined: 09 Mar 2006
Posts: 1491
Location: Jyväskylä, Finland

Posted: Fri Jan 05, 2007 10:19 pm    Post subject:

Tom.W wrote:
I have a Barco 808 mounting plate here and from what I can tell this design will be very hard to implement . The rear of these plates are not smooth but are cast to hold the springs required for swings and tilt . They sit where the cutouts would be required...
That sucks! Very Happy Maybe this idea still can work also in G, cutouts need to be only about 13 mm deep. If that isn't helping, one option is to turn whole cutout pattern for example 10 degree... Then focus knobs are bit funny looking, but who cares. Laughing

I checked dimensions and changed design to use eight M4 stainless allen screws. Then it's possible to use 6mm (1mm wall) stainless tube as sleeves, when those are easier to make by saw/lathe.

Joust, let me know if you need 3D-models (Catia V5) in some form or 2D drawings.
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Joust



Joined: 05 May 2006
Posts: 2429
Location: Almonte, Ontario, Canada

TV/Projector: Marquee 8501LC

Posted: Fri Jan 05, 2007 10:25 pm    Post subject:

Ile wrote:
Tom.W wrote:
I have a Barco 808 mounting plate here and from what I can tell this design will be very hard to implement . The rear of these plates are not smooth but are cast to hold the springs required for swings and tilt . They sit where the cutouts would be required...
That sucks! Very Happy Maybe this idea still can work also in G, cutouts need to be only about 13 mm deep. If that isn't helping, one option is to turn whole cutout pattern for example 10 degree... Then focus knobs are bit funny looking, but who cares. Laughing

I checked dimensions and changed design to use eight M4 stainless allen screws. Then it's possible to use 6mm (1mm wall) stainless tube as sleeves, when those are easier to make by saw/lathe.

Joust, let me know if you need 3D-models (Catia V5) in some form or 2D drawings. Drawing are pretty fast to project from 3D models.

This is awsome.
I have autocad 2007. never figured out how to do 3d on it though.
ok. this is getting closer. I'll email you re. design changes.
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Spotmatic



Joined: 29 Jun 2006
Posts: 531
Location: Gelderland, Netherlands

Posted: Fri Jan 05, 2007 11:28 pm    Post subject:

Whatever the outcome: please add me on the list, please... If the price is between $150 - $200 then I'm in Very Happy
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Tom.W



Joined: 09 Mar 2006
Posts: 6635


Posted: Sat Jan 06, 2007 12:05 am    Post subject:

If there is someone in the US with auto cad and feels up to the task I have a set of Bjorn's adapters here I can loan out for measurements . Very Happy
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Joust



Joined: 05 May 2006
Posts: 2429
Location: Almonte, Ontario, Canada

TV/Projector: Marquee 8501LC

Posted: Sat Jan 06, 2007 12:16 am    Post subject:

Tom.W wrote:
If there is someone in the US with auto cad and feels up to the task I have a set of Bjorn's adapters here I can loan out for measurements . Very Happy

I would not need those. but thanks
I have a stock plate coming and have mechanical drawings of both lenses. absolutely no need to copy someone elses work.
This will be a unique from scratch design with a target of keeping the cost as low as possible.
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Alaric



Joined: 17 Apr 2006
Posts: 127
Location: Huntingdon, Cambs, UK

Posted: Sat Jan 06, 2007 12:32 am    Post subject:

Hi There,

I could certainly knock up some autocad or router files from the image that Spot posted+a few dims....I could machine it too on a semi-personal side, but to be honest, i don't like the loss of lens flapping...As Galen has mentioned, almost every PJ has some form of this correction (if not infinte as graphics, washers as data) and to loose it completly would be a step backwards in my mind, albeit at the gain or colour balence and some focus benifits.

Copying Bjorns adaptors is certainly more than posible, but while an option, i still feel its a compromised solution.....Although the more i study the mounts the more i can see why he chose that solution.

Ile - Looking at the barco cast plate, any cut out is going to be difficult, the location/rotation isnt going to make it easy, posible maybe, easy no. The more i look at those plates, the more i'd look at modding the lens (or plastic houseing to be precise) to some degree.

cya,
Lee
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zGman



Joined: 22 May 2006
Posts: 599


Posted: Sat Jan 06, 2007 1:37 am    Post subject: Lens Adaptors

Hi Alaric,

There is no hybrid as far as the lens is concerned, just the mounting.
As for why the focus point is different from the HD8, that's completely
inherent to the HD 144/145 optical design - that's just the way it is.

The interest in this is just great, and the CAD drawings are superb(!),
but until one of you actually takes apart a BarcoGraphics lens/tube
mount to find out how it is designed..................!?!

The suspense is just killing me........hohoho!

Cheers,
G
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Moose



Joined: 09 Mar 2006
Posts: 788
Location: Minnesota

Posted: Sat Jan 06, 2007 3:31 am    Post subject:

Quote:
but until one of you actually takes apart a BarcoGraphics lens/tube
mount to find out how it is designed


Yeah, I think after Barry gets my Barco crt/lens mount assembly, hopes for a cheap Barco adaptor plate will fade. But, as I said to him, I ain't no engineer and I sure hope I'm wrong. Maybe there's a simple and cheap solution that he can see that no one else has. Not going to bet anything on it though. Maybe I should go for your LC kit instead? Not this year.

_________________
In the real world, I am alan halvorson, King of the Wild Frontier and Swell Guy.
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GREG1292



Joined: 10 Oct 2006
Posts: 417
Location: indiana

Posted: Sat Jan 06, 2007 3:37 am    Post subject:

I agree Moose there is always hope but I am not taking any chances and going with the best solution out there. Galen is not getting any younger Razz and we should be thankful he is still willing to make some of his adaptors.
_________________
https://www.avforums.com/threads/worldwide-crt-projector-shootout.2000957/page-87

https://discuss.avscience.com/?topic=30.120
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picree



Joined: 31 Mar 2006
Posts: 351
Location: Johnson City, TN

Posted: Sat Jan 06, 2007 5:38 am    Post subject:

Alaric wrote:
Looking at the barco cast plate, any cut out is going to be difficult, the location/rotation isnt going to make it easy, possible maybe, easy no. The more i look at those plates, the more i'd look at modding the lens (or plastic housing to be precise) to some degree.

cya,
Lee


I just spent about three hours looking at (and taking the housing off) an HD144, AND an HD8, AND looking at the mounting plates on my BG808. I really, really tried to come up with a way (and I AM an engineer...who's in charge of an engineering/maintenance/machining group) to make the 144's fit into the 8's bases. But as Tom pointed out the cast plate/springs/jack bolts/etc. make that mod next to impossible.

For me, I'll be installing the rings...tight tolerances and all. I agree with Lee...modding the lens is the way to go.
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zGman



Joined: 22 May 2006
Posts: 599


Posted: Sat Jan 06, 2007 6:14 am    Post subject:

Hi Greg ol' buddy,

Thanks for telling my secret on the worldwide forum!
Not getting any younger, eh? man, that was tough to read about....

hohoho!
G
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zGman



Joined: 22 May 2006
Posts: 599


Posted: Sat Jan 06, 2007 6:27 am    Post subject: BG lens mount

Hi picree,
How about that nice front retaining ring?
Its not too hard to remove if you compress the springs a bit, try CCW.....
There is some serious thin section die casting and tricky machining.
Also if you will notice they addressed the issue of light leakage and
"cross-talk" (between housings), which the Marquee AC design
pretty well ignores.
Cheers,
G
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Tom.W



Joined: 09 Mar 2006
Posts: 6635


Posted: Sat Jan 06, 2007 7:11 am    Post subject:

What are Barco castings made of ? Looks like a Magnesium alloy on the rear CRT plate . Their very thin but very strong .
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zGman



Joined: 22 May 2006
Posts: 599


Posted: Sat Jan 06, 2007 8:09 am    Post subject:

Hi Tom,
Another late night can't get to sleep.....again!
Anyhow, yes its a mag alloy for the whole assembly,
probably a fair amount of aluminum in the mix, maybe some zinc also.
The tilt adjust screws are stainless however - non-magnetic.

Its a nice design when you study it a bit, the light path is shielded
out to the lens and the vert/horz tilt is symmetrical about the central
axis with the retaining ring set-up. It is also lightweight and uses a
minimum of parts. The weight could be important it you were 'flying'
nine of these around in a simulator, and the extra cost of the precision
castings could be amortised over a large qty of units produced versus
materials saved and rough machining time saved

Happy weekends for all!
G
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picree



Joined: 31 Mar 2006
Posts: 351
Location: Johnson City, TN

Posted: Sat Jan 06, 2007 1:42 pm    Post subject: Re: BG lens mount

zGman wrote:
Hi picree,
How about that nice front retaining ring?
Its not too hard to remove if you compress the springs a bit, try CCW.....
There is some serious thin section die casting and tricky machining.
Also if you will notice they addressed the issue of light leakage and
"cross-talk" (between housings), which the Marquee AC design
pretty well ignores.
Cheers,
G


Front retaining ring? Yes...tricky. But very functional.

Springs? Not sure I follow you...I'm not doing anything with the springs or the die castings or the proj. Should I be? Before I mount the new lenses I'll use calipers to square up the Schlemphflug though.

Cross-talk-yes the "inter-tube" is nice. That would be omitted with Bjorn's or the Marquee plates.

I measured the 144 lenses in two dimensions. The red and blue were within a half a thousandth. The green was a little egg-shaped. It was off by about three thousandths. But if you can find someone who can machine down to a tenth of a thousandth then not so bad. 8)
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GREG1292



Joined: 10 Oct 2006
Posts: 417
Location: indiana

Posted: Sat Jan 06, 2007 3:11 pm    Post subject:

When are we going to have a lens adaptor shootout? I think the work everyone is putting in is outstanding and moving crt into the 30th century where Galen will be still making his adaptors.
_________________
https://www.avforums.com/threads/worldwide-crt-projector-shootout.2000957/page-87

https://discuss.avscience.com/?topic=30.120
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Tom.W



Joined: 09 Mar 2006
Posts: 6635


Posted: Sat Jan 06, 2007 3:41 pm    Post subject:

Quote:

" Cross-talk-yes the "inter-tube" is nice. That would be omitted with Bjorn's or the Marquee plates "

Actually with Bjorn's design the CRT mounts directly to the rear of adapter plate hence no light spill .
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Joust



Joined: 05 May 2006
Posts: 2429
Location: Almonte, Ontario, Canada

TV/Projector: Marquee 8501LC

Posted: Sat Jan 06, 2007 3:58 pm    Post subject:

Yes, I think that "inner Tube" would have to go away. at least partially anyway. We will see.
We could easily replace this functionality with some weatherstripping. There are 100's of shapes and sizes. I was thinking of adding this to the Marquee. I've read that others use painted peices of cardboard between tubes etc.
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Alaric



Joined: 17 Apr 2006
Posts: 127
Location: Huntingdon, Cambs, UK

Posted: Sat Jan 06, 2007 4:32 pm    Post subject:

Hi There,

Also arround the back of the mounts and at the sides, mine has some form of foam inserts which means there is no light anywhere but down the lenses.

Galen - How can you say the lense adaptors and rear of the HD8 is not a hybrid if it uses the rear of the HD8, unless you remove the glass portion of the rear part....and then the Hd144/145 would be too far forward ?

Cya,
Lee
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