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Marquee HVPS Fuse exploded
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sat Jun 12, 2010 1:28 pm    Post subject:

Curt Palme wrote:
I have a special sized nail to fit fuse holders that keep blowing those pesky fuses. Smile


So thats where all that smoke from your house comes from, lol.

Maybe the fuse blew from to much inrush current. Laughing Pop a fuse/thermistor combo in there and try it. Laughing

You know, just for the record a fuse can just fail like any other part. If the connection of the wire in the fuse begins to fail over time and use the connection can begin to heat and break down. And the failure would most likely be at turn on, because of an inrush current issue.
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Sparky015



Joined: 12 May 2009
Posts: 1185
Location: Cleveland / Akron, OH

Posted: Sat Jun 12, 2010 1:32 pm    Post subject:

macgyver655 wrote:

You know, just for the record a fuse can just fail like any other part. If the connection of the wire in the fuse begins to fail over time and use the connection can begin to heat and break down. And the failure would most likely be at turn on, because of an inrush current issue.


Exactly, which is why I hate to see it go in the trash before at least trying a new fuse first. I can understand Steve's hesitation though. He's afraid of any danger it may cause to his working PJ. Understandable.

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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sat Jun 12, 2010 1:36 pm    Post subject:

I would indeed replace the fuse first. If there's a problem in the HVPS, the fuse will blow again. Can't see a shorted HVPS damage the LVPS, which is what feeds the HVPS.
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Sat Jun 12, 2010 2:21 pm    Post subject:

"Maybe the fuse blew from to much inrush current. Pop a fuse/thermistor combo in there and try it."

I like that.............."inrush current". Is this something new that you've learned or did it just POP into your head? Laughing

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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Sat Jun 12, 2010 6:34 pm    Post subject:

About the only thing that is going to blow a fuse like that is a large "inrush" current. Check those mosfets again. If they are not shorted look for punctured insulator between mosfet and heatsink. It could be one of the plastic caps on the power input. Something in the mosfet/input section is shorted to the chassis or shorted across the 385VDC input.

Scott

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Thomas Jefferson
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sat Jun 12, 2010 7:42 pm    Post subject:

stefuel wrote:
"Maybe the fuse blew from to much inrush current. Pop a fuse/thermistor combo in there and try it."

I like that.............."inrush current". Is this something new that you've learned or did it just POP into your head? Laughing


Lol, I'm still trying to forget stuff that's in my head as it is becoming obsolete. The data, not me, lol. Well then again maybe I'm becoming obsolete too, lol.

I need a delete command for my brain, right Scott.... lol.
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Tue Jun 22, 2010 4:34 pm    Post subject:

Hey Guy's,
A HVPS from Curt was shipped, put in, and you guessed it, POP it went.
Fuse exactly the same, so this is not a faulty HVPS.

I was on the phone when the projector was fired up,
Normal clicking of the HDM, CLM, last "On" was the HVPS, POP straight away.

No HV noise,
like the power was turned on the HVPS, then POP. not enought time to even fire up the tubes.


So, LVPS problem??
Splitter?? I looked at the splitter, but looked fine.
Tube shorted??
HV Cable shorted to ground??
G2 problem??

Now to go put that 2nd HVPS in the bin Crying or Very sad


Appreciate any comments

Cheers
Steve
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Tim in Phoenix



Joined: 21 Oct 2006
Posts: 4409
Location: Phoenix

Posted: Tue Jun 22, 2010 5:11 pm    Post subject:

Hello

Inspect tube faces and tube necks for cracks. See if all tube filaments light up.


.
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chillman



Joined: 09 Apr 2007
Posts: 134
Location: Germany, Bavaria

Posted: Tue Jun 22, 2010 5:19 pm    Post subject:

Before you throw it away, send it to me, I'll cover shipping Wink Seriously, doesn't this mean that probably both HVPS's are still ok and that the problem is caused by something else, like the 385V section in the LVPS? The fuse is there to protect the HVPS, right? IIRC, the fuse inside the LVPS is rated a bit higher, which could explain why the one in the HVPS fails first.

Greetings!
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Tue Jun 22, 2010 11:41 pm    Post subject:

One thing to consider is the LVPS runs from the same 385VDC that is sent over to the HVPS.

Scott

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"Were we directed from Washington when to sow and when to reap, we would soon want bread."

Thomas Jefferson
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Wed Jun 23, 2010 12:09 am    Post subject:

Sorry Steve, haven't had a lot of time to answer emails. This is indeed very strange, that HVPS came out of my test set that has had 100+ hours on that HVPS while here. If the fuse POPS on both supplies, do check the MOSFETS. Strange if they would be shorted though, if there's a short in the HV block, the HVPS goes into shutdown mode, it normally doesn't blow the MOSFETs.
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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Wed Jun 23, 2010 12:43 am    Post subject:

A short on the HV lead will not blow a fuse or short the FETS. It will shut down as Curt indicated.

The only thing I'm thinking is the 390 volt supply from the LVPS. That same 390 volt rail is also the sub supply source for the main rails coming out of the LVPS.

If somehow the 390 volt is higher than it should be the other switching supplies in the LVPS would most likely still regulate and you would not see a difference on any of the other LVPS rails.

So if all the other rails check fine, that would not rule out the LVPS 390 rail.


The LVPS is easy to test for this problem... the 390 volt rail is always on when the LVPS is connected to the AC line.

Remove it and connect it to AC line.

Follow where to put your meter probes in the picture, it should read 385vdc:

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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Wed Jun 23, 2010 1:38 am    Post subject:

Mike the way you are probing that LVPS is exactly how I blew my first Marquee's LVPS up, it blew a hole right through the PCB board under one of the op amps near the three large fets, which also were all shot along with about 4-5 resistors and the fuse. Do not touch the case with the probes while doing that, it also melted the case to the probe.

Right after I did that everyone on AVS told me to put down my soldering iron and never to touch electronics again. Wink But i did get one voice of encouragement. And I have them to thank for my continued interest in this hobby.

So Steve i know you know better but still be careful on that line, I agree with everything Mike said, you might have a runaway voltage there on the 385 line.

Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Wed Jun 23, 2010 6:02 am    Post subject:

Thanks for all the replies,
I will go throught the LVPS and check it out for the 385v output.

I pulled the LVPS when the first fuse exploded, but all visually looked OK.
Spare LVPS to install and to check the original looks like the plan.


Appreciate the help from you all.


Cheers
STeve
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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Wed Jun 23, 2010 6:41 am    Post subject:

Nashou66 wrote:
Mike the way you are probing that LVPS is exactly how I blew my first Marquee's LVPS up
Athanasios



Interesting that you would actually probe the LVPS while plugged in with both probes in one hand and a camera in the other... I'm only showing where to test the 390 rail in the photo ("Follow where to put your meter probes in the picture").

I would guess anyone looking to test 390 volts with probes, would use extreme care.

Also holding the probes down (as also shown in the photo) would prevent the probes from board contact and touching the metal chassis (above it) at the same time.


I'll post a warning for the procedure:


WARNING!!!

Do not perform this test if you are not an experienced electronic technician.




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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Tue Jul 06, 2010 9:12 am    Post subject:

OK, some more feedback on this issue,

Measured the 390v line, got 383v, so this does not look like the problem.
I used aligator clips, so no safety issues.


Looks like I need to check the tubes now, agree??



Appreciate your comments
Cheers
Steve

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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Tue Jul 06, 2010 1:54 pm    Post subject:

Yes do as Tim stated above. And why not try a new splitter too, you never know.

Steve, is it ceiling mounted? if so I wonder where the wires are running with regard tot he fans. I never seen it happen but what if they cam in contact with
a fan blade ever so slightly and it slowly cut through the 385v line (doubtful its pretty thick jaket) or one of the G2 lines if they go through there. Its been a while since i had those belly fans off.

Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

One Smart Dog!!!

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Marquee Modifications and Performance Enhancement
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Thu Oct 07, 2010 8:44 am    Post subject:

So I am revisiting this thread to finish the problem,

I have checked all other boards, no issues. Chassis wiring is all good.



So How do I go about testing a shorted tube?



Appreciate any replies and advice


Cheers
Steve
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Thu Oct 07, 2010 12:36 pm    Post subject:

Steve, one thing we have not checked, the VNB's. There might be a problem on one of the G2 lines on the VNB. Aslo look closely at all the G2 lines going to the VNB's and possibly the HVPS connector on the backplane. Glycol drip?



Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

One Smart Dog!!!

Marquee High Performance Bellows now shipping!!
Marquee Modifications and Performance Enhancement
Marquee C-element and Bellow removal
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Thu Oct 07, 2010 12:57 pm    Post subject:

Athanasios,
Definately no glycol issues, first thing I checked.
Ceiling mounted also does not cause the same issue with glycol. more mess on the floor.

VNB's have been checked, could find no issues.

Just don't want to blow an other HVPS. good for Curt, not for me. Embarassed



Cheers
Steve
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