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Interesting component failure

 
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sat Jul 25, 2009 4:34 pm    Post subject: Interesting component failure

So I bought a Digitech Vocaliser on eBay the other week to play around with. A very cool little box, it will pitch correct, and I bought it for the 4 part harmonizing functions that you can play on a keyboard, and you too can sound like Queen. Smile

Anyways, the seller emails me and says that the unit is rebooting continually, so I told him to send it anyways. Sure enough, I get it, it boots up, and starts working (albeit with a memory error message), but will reboot and lock up at random.

So I change the dead 3 volt lithium battery, and that cures the memory problem, but not the rebooting. I check the +/- 5 volt supplies, derived from a wall wart power supply.

I find that if I take off the front display PC board, the problem goes away, the power supplies are solid. So now I figure something is loading down the power supply (the light behind the display probably), which causes the power supply to fail.

THe -5 volts jumps around every time the unit reboots, and they are the cheap regulators that are running red hot, no heat sink compound between the heatsink and the regulator. So I figure that's it. Change the regulator, add heat sink compound, put it together... still reboots.

Now I'm pissed, but I'm determined to repair it.

So this morning I decide for the heck of it to change the 1N4001 diodes that supply power to the whole unit. Problem solved.

I guess the diode was breaking down for the negative 5 volts, but then recovers, and the unit keeps working.

In my 30+ years of repairing stuff, I've never had an intermittent diode. They either short (most common) or open (rarely).

Just thought I'd share. Smile
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sat Jul 25, 2009 5:15 pm    Post subject: Re: Interesting component failure

Curt Palme wrote:
In my 30+ years of repairing stuff, I've never had an intermittent diode. They either short (most common) or open (rarely).



Really? I'm shocked. I've seen many that would fail under load, especially 116's, 125's and 156's. Of course not usually in the initial rectifier circuit. I've also had zener's that were regulating voltage incorrectly. Most would test correctly out of circuit. It wasn't until they were under load.

I guess this is a difference between projectors and TV's...... Smile

Hey, get back to work on that plasma....... Laughing
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