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4600 problem

 
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Mon Dec 22, 2008 9:50 pm    Post subject: 4600 problem

Hi all! Haven't posted in a while, but am a regular reader Smile I have an Ampro 4600, and am running Blu-ray 1080p through it with the HDFury. Have been achieving great images, so finally ceiling mounted the projector. My issue is I'm getting serious defocusing/image destabilization problems. The problem is on the raster (occurs with both internal patterns and an external source). The image will defocus and then blow up and shrink in size every few seconds. The amount of time this goes on for seems to have to have no pattern, and sometimes it does not occur at all. It seems to be happening more often since being ceiling mounted (it went on for over 30 minutes last night until I gave up and turned the projector off). Also, when I FIRST start the projector it is often okay for a minute or two, then the problem starts, which lends me to believe it is not a warmup issue. Any ideas?
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Dec 22, 2008 9:52 pm    Post subject:

Sounds like the focus board is kicking in and out. THat's pretty common to 4600s. THere's a shutoff switch right on the focus board heatsink. Let me know if you hear it click in and out when it defocuses and kicks back in. Check the belly fans for dirty filters/clogged air passage.
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Mon Dec 22, 2008 11:52 pm    Post subject:

I know Pete's lurking around here someplace Wink
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Tue Dec 23, 2008 2:06 am    Post subject:

Thanks Curt. Just fired it up and the problem is still occurring. Listened very closely for the shutoff switch but couldn't hear anything. Is it a loud click? All the filters are clean. Were you asking about my clogged filters because it is an issue with overheating? Asking this because in the past the problem has gone away after leaving the machine on for some time, which wouldn't seem consistent with overheating. Is there something I am overlooking?
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Tue Dec 23, 2008 2:14 am    Post subject:

It's pretty soft. THere's a thermostat looking thing with 2 wires coming out of it that's bolted to the focus board heatsink. That's where it would click.

Otherwise the focus board is probably just defective. I have stock...
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Mark_A_W



Joined: 15 Mar 2006
Posts: 3068
Location: Sunny Melbourne Australia

Posted: Tue Dec 23, 2008 3:33 am    Post subject:

Sounds like HV to me.

It's losing focus AND the image is getting bigger.

The HV supply is failing.


Disclaimer: I know nothing about Ampros..
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Tue Dec 23, 2008 3:50 am    Post subject:

Mark_A_W wrote:
Sounds like HV to me.

It's losing focus AND the image is getting bigger.

The HV supply is failing.





I was kinda leaning this way also because of the size changing thing also. But if your comfortable with trying something you can verify Curt's suspicion. Simply locate the temp switch on the focus board that Curt is talking about. Get a test wire with alligator clips on both ends. With the projector off, clip one end on one of the temp switch leeds and the other end on the rubber part of the wire. Fire up the projector and wait for it to act up. With the projector still on, clip the alligator clip that you had on the rubber to the other terminal on the switch. If it goes back to normal operation then its the focus board. If it doesnt change then its probably HVPS but still not definite. If your not comfortable doing this with the projector running then by all means " Dont do it". Also dont leave it run for to long with the test wire connected because if it is overheating, this will bypass the protection and cause more damage.
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Tue Dec 23, 2008 8:32 am    Post subject:

Thank you Mark, Macgyver, and Curt. The image definitely fluctuates in size when the problem is occurring. Macgyver- I located the thermal switch and will try what you suggested tomorrow, it sounds like a great way to test Curt's theory. Though I would be surprised if it is an overheating issue; after leaving the projector on for about an hour tonight the problem went away. Would that be consistent with a failing HVPS?
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Tue Dec 23, 2008 9:23 am    Post subject:

Check the remote for errors when it's acting up or turn on the on screen display. Check your HV re-start count to see if it is increasing in number. I'm in the HVPS camp way of thinking.
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Tue Dec 23, 2008 1:24 pm    Post subject:

Yeah, I changed my mind. HVPS is bad. I don't have a spare right now, but might be able to repair yours.
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Tue Dec 23, 2008 7:18 pm    Post subject:

Update! Just started the projector and while the image size was fluctuating I checked the diagnostics (thank you stefuel) and got "-25 VOLTS HI". Does this indicate a problem with the HVPS? If so the next two questions would be 1) is there any way to repair it myself? 2) if not- Curt, I assume you wouldn't know until you saw it but do you have any estimate as to repair costs? And any guess as to what turnaround time might be?

Want to add that I noted a slight crack/chip that runs the length of what appears to be the gray rubber/foam covering of the HV splitter, but again, it appears to only affect the covering. Is this anything to worry about?
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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Tue Dec 23, 2008 7:23 pm    Post subject:

stefuel wrote:
I know Pete's lurking around here someplace Wink


Nope - you guys (AMPRO) have completly worn me out. My fingers are bleeding...

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The Only GOOD AMPRO - is a Dead AMPRO.
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Tue Dec 23, 2008 7:25 pm    Post subject:

Unfortunately the -25 volt high is a common readout when registration is turned on. When your getting the -25v high try turning off registration(code 55 if I remember correctly) and see if the -25v goes away.
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Tue Dec 23, 2008 9:43 pm    Post subject:

just checked, the -25 VOLT HI is showing up with registration on or off
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Tue Dec 23, 2008 10:57 pm    Post subject:

Well the -25v line only feeds the CPU and the registration amp so I cant really see it causing your problem. But that line probably should be checked anyways just to see what the actual voltage is there.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Wed Dec 24, 2008 12:43 am    Post subject:

There is a chance this is caused by a simple bad connection between the HV supply and the splitter. Check the "Hobson" connector that plugs into the Spellman for cracks or worn locking tabs in the cap part. Remember to unplug projector from AC line and wait a few minutes for discharge before messing with HV stuff.

Scott

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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Wed Dec 24, 2008 2:50 pm    Post subject:

tse wrote:
Remember to unplug projector from AC line and wait a few minutes for discharge before messing with HV stuff.

Scott



Better advise could not be given......

_________________
Engineer by Day
Photographer by Night
My Portfolio
The Only GOOD AMPRO - is a Dead AMPRO.
wait - are they not all DEAD already?
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Wed Dec 24, 2008 6:07 pm    Post subject:

I am going to check the HVPS and connections today, the projector has been unplugged all night. I read some past posts about repairing broken solder connections in the HVPS with high-temp solder and finding success. Guess I won't know until I take a look. Would be great if it was as simple as that Smile
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Wed Dec 24, 2008 9:12 pm    Post subject:

Should you decide to take it on your self be aware that there are about 25 screws to remove and not all the same length but the same size and yes it does matter. As long as the problem is not in the potted section, it should be repairable. Curt knows where all the trouble spots are and can repair it.
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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blu86



Joined: 28 Dec 2006
Posts: 23
Location: New York/New Jersey

Posted: Thu Dec 25, 2008 6:34 pm    Post subject:

MERRY CHRISTMAS EVERYONE!!!!
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